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Zmotion EtherCAT Super High-Speed Motion Control Card XPCIE1032H (7) | C# PSO & Encoder Latch

XPCIE1032H is one  EtherCAT PCI Express motion control card developed by Zmotion Technology.

And one software kernel is built.

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In former lessons, we have learnt how to use C# to develop XPCIE1032H EtherCAT motion control card basically and how to debug it through RTSys.

RTSys can be used to debug PC programmed project. You can check corresponding article (lesson 6) and videos.

You could review them:

*Articles*

Lesson 1: we have learnt how to install MotionRT7 software drive.

Lesson 2: we have learnt how to build controller connection in C#

Lesson 3: we have learnt how to initialize EtherCAT in C#

Lesson 4: we have learnt how to switch EtherCAT modes in C#

Lesson 5: we have learnt how to configure IN as Encoder & OUT as Pulse in C#

Lesson 6: we have learnt how to debug C# program by RTSys


*Videos*

*XPCIE1032H Video Introduction*: https://youtu.be/B1ktSxIRa44

(1) XPCIE1032H C# Drive Install Video Help: https://youtu.be/0C96S5_hVf0

(2) XPCIE1032H C# Routine Speed Test: https://youtu.be/MYc8r18zh5U

(3) XPCIE1032H C# EtherCAT Initialization: https://youtu.be/uxnFbc3YoGQ

(4) XPCIE1032H C# EtherCAT Modes CSP, CSV, CST Switching: https://youtu.be/m_rShHHsAeE

(5) XPCIE1032H C# EtherCAT IO Configurations of IN Encoder & OUT Pulse: https://youtu.be/_tVoJiw8yDM

(6) XPCIE1032H C# Program Debugging by RTSys: https://youtu.be/WhgDjTMWAa4

(7) XPCIE1032H C# PSO & Position Latch : https://youtu.be/-z8SCA8uKq8


Still, provide one C# simple routine to help you understand PSO & Encoder Position Latch functions.

[What is PSO & Encoder Latch Functions]

[XPCIE1032H OUT for PSO & IN for Latch]

[One C# Program of PSO & Latch] --  If you need full codes, please contact us.



( ZMOTION )
What is PSO Function?

A.       PSO Introduction

PSO: position synchronized output.

Specifically, it captures real-time encoder feedback position “MPOS” (pulse output position without encoder), then compares MPOS with the position that has already been set under comparison mode. In this way, control output OP synchronously output signals at high-speed, like below shown.

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Generally, PSO and the laser (or dispensing spraying valve, etc.) output the signal at the same time to do phase synchronization. That is, the trajectory’s all phases (acceleration, deceleration, constant speed) trigger the output switch with the space of constant space / time, to make pulse energies process evenly on the object.

*PSO Properties*

It can output signals  stably and at  high-speed.

Its output  accuracy is high enough, no need to consider the total speed, signals can be output with one fixed distance.

*PSO Function*

For one motion trajectory that uses PSO will be like right one:

3.jpg

Line motions are fast,  even in corner deceleration, stable output is also achieved.

And as we all know, corner processing is just one small part, compared to other normal actions. When it is processed well by PSO,  increasing the production capacity.


B.       How to Achieve PSO

For Zmotion Technology, use  ZAux_Direct_HwPswitch2 function to do PSO in C# (and other PC languages). It makes controller’s high-speed IO output the signal, the respond speed can be up to us level.

ZAux_Direct_HwPswitch2   (handle, axisnum, mode, opnum, opstate)

Handle

Connection   handle

Axisnum

The axis No.   to compare output

Mode

Compare modes:  

l    Mode 1 – open comparator

l    Mode 2 – stop and delete uncompleted   comparison points

l    Mode 3 – vector comparison

l    Mode 4 – vector comparison,   single-point

l    Mode 5 – vector comparison, period   pulse mode

l    Mode 6 – vector comparison, period   pulse mode, used together with ZAux_Direct_HwTimer command.

Opnum

The output No.

Opstate

The first   comparison point’s output state.

ModePara1

Multi-function   parameter

ModePara2

Multi-function   parameter

ModePara3

Multi-function   parameter

ModePara4

Multi-function   parameter

For details,  please refer to Zmotion PC Programming Manual.





( ZMOTION )
What is Encoder Position Latch Function?

A.       Latch Introduction

“Position Latch”: record current encoder position by controller’s high-speed IN ports.

Specifically, when the latch signal is triggered, reading current position information into position register, clearing the former one latched position at the same time. Namely, the position of the last trigger is read.

Applications: packaging, printing, dispensing, vision fly-shooting, etc.

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B.       How to Achieve Latch

For Zmotion Technology, use  ZAux_Direct_Regist function to latch position in C# (and other PC languages).

ZAux_Direct_Regist  (handle, iaxis, imode)

Handle

Connection handle

iaxis

The axis No.

imode

Latch modes:

l    1 – when meets Z pulse rising edge, send   the absolute position to RegPo

l    2 – when meets Z pulse falling edge,   send the absolute position to RegPos

l    3 – when meets input signal R0 rising   edge, send the absolute position to RegPos

l    4 –when meets input signal R0 falling   edge, send the absolute position to RegPos

l    5-21 (please refer to Zmotion PC Programming Manual)





( ZMOTION )
 XPCIE1032H OUT for PSO & IN for Latch

Not all Zmotion motion controllers support PSO function / position latch function.

XPCIE1032H card supports PSO and latch both.

5.png

It can be seen it has 16 inputs and 16 outputs.

A.      XPCIE1032H IN

XPCIE1032H 16 inputs are 8 high-speed inputs and 8 normal inputs.

Among 8 high-speed inputs,  IN0-IN3 can be configured as  latch IN.

B.      XPCIE1032 OUT

XPCIE1032H 16 outputs are all high-speed outputs. And they  OUT0-OUT15 support hardware comparison output  PSO function / precise output.

C.      IO of Latch & PSO Wiring

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( ZMOTION )
 One C# Program of PSO & Latch

(1)    Related Commands of the C# Program of PSO & Latch

Except above described  “ZAux_Direct_HwPswitch2” and  “ZAux_Direct_Regist” commands, the commands in the form will also be used to do PSO and latching.

PSO   Function C# Commands

ZAux_Direct_HwPswitch2

PSO

ZAux_Direct_HwTimer

Restore   electric level after one certain time of PSO

Latch   Function C# Commands

ZAux_Direct_Regist

Latch   single-position

ZAux_Direct_GetRegPosB

Return to   latch register 2 (ZAux_Direct_GetMarkB) measured position (ZAux_Direct_Mpos)

ZAux_Direct_GetRegPos

Return to   latch register 1 (ZAux_Direct_GetMark) measured position (ZAux_Direct_Mpos)

ZAux_Direct_GetMark

The return   state of reading latch event 0

ZAux_Direct_GetMarkB

The return   state of reading latch event 1

For much information, please refer to  Zmotion PC programming manual.

Download Add. https://www.zmotionglobal.com/download_list_17.html

Contact Us:   https://www.zmotionglobal.com/contactus.html

Including the C# library file.

How to call the PC library file, please review lesson 2 .


(2)    C# Program of PSO & Latch Introduction

A.      UI Interface

7.jpg

It can be known this program contains   connection, state showing, PSO, latch, and motion.

B.      C# Program of PSO Function

8.png


C.      C# Program of Position Latch Function

9.png




(3)    C# Program PSO & Latch Running Effect

After coding, it is time to compile and run the program. RTSys also can be connected to help debug, watching motion control axis parameters and motion situation.

Before testing, do wiring for latch IN and PSO OP.

10.png

*How to test it*

Step 1: connect to XPCIE1032H card through LOCAL.

Step 2:  open PSO hardware position comparison at first.

Step 3: set high-speed comparison output OUT0 as PSO function, the comparison axis is axis 0, compare 4 points: 100, 200, 300, 400, and the first comparison output state as 1 (ON).

Step 4:  open encoder latch function, set the latch axis No. as 3, choose latch mode 3.

Step 5: select axis 0 as motion axis (check axis 0), and enter the distance as 5000, at last, connect IN0 and OP0.

Then, when the axis moves 100, 200, 300, and 400, electric level will be triggered and changed, at the same time, save latched position.

Operation Effect of SCOPE Data

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