With the development of electronic semiconductors, and the market competition is fierce increasingly, it is necessary for manufacture enterprises to promote production efficiency, ensure the product quality and control the cost at the same time. Electronic semiconductor involves several technology steps, such as, precise auxiliary material placement, welding, detection, encapsulation and so on. Therefore, in this electronic semi-conductor area, it needs enterprises to provide more high-performance motion control solutions.

As one of leading motion control enterprise in China, Zmotion technology has given high-speed and high-precision motion control solutions for electronic semi-conductor equipment manufacturers , and these solutions are applied successfully, such as, high-precision auxiliary material placement equipment, high-speed special-shaped plug-in machine, die bonding machine, turret sorting machine, etc., for these applications and solutions in the future, Zmotion always focuses on promoting production efficiency, saving manufacture cost, and ensuring high quality.

Next, let's see several main solutions one by one.

--how the solution is--

This solution uses Zmotion vision motion controller VPLC711.

VPLC711 supports EtherCAT bus communication and multiple real-time motion control functions, including position latch, multi-dimensional high-speed hardware position comparison output PSO. That is, it can real-time feedback motion axes' position, then it achieves multi-axis synchronous control and high-speed data transmission, ensuring that auxiliary materials can be mounted on the target substrate with high placement accuracy and speed during the transmission, loading and unloading, visual positioning, and placement processes.

--why the solution is--

250us EtherCAT synchronous period achieves multi-axis high-speed and high-precision motion control.

path planning function optimizes nozzle's movement trajectory, then mounting efficiency and speed are promoted.

high-speed vision fly-shooting function can rapidly position and correct the auxiliary materials on 6 nozzles to achieve continuous production.

the torque control function accurately controls the force applied by the nozzle when pressing down the auxiliary materials to prevent the auxiliary materials from being crushed and deformed.

flexibly mount multiple auxiliary materials on a single board or multiple panels without additional fixtures or adjustments, providing convenience for the operation and placement of target substrates of different specifications.

--how the solution is--

This solution uses Zmotion vision motion controller VPLC711.

VPLC711 supports multi-core parallel operation ability, which can process motion control and machine vision core tasks of automatic equipment effectively. Then, it ensures that some key steps in plug-in technology can be completed in high-speed and high-precision, such as, path planning, data interaction, element plug-in, cramp control, workpiece uninstall, etc.

--why the solution is--

250us EtherCAT synchronous period achieves multi-axis high-speed and high-precision motion control.

torque precisely controls the clamping force of the jaws to prevent workpiece damage or loosening.

flexibly expand through EtherCAT, multi-axis linkage and multi-workpiece joint can be achieved, then production efficiency is improved.

path planning can optimize movement trajectory of plug-in, promote plug-in efficiency and speed.

vision fly-shooting can trigger plug-in element to make camera take the photo instantly.

--how the solution is--

This solution uses Zmotion super-high-speed PCIe EtherCAT real-time motion control card XPCIE1032H.

XPCIE1032H is with multi-core parallel operation ability that can process motion control and vision core tasks. In addition, multiple high-speed IOs and EtherCAT bus communication can achieve multi-axis synchronous control and high-speed data transfer, which ensures that several processes test, sort, collect, and tape the chips sequentially within the rotation cycle, so that the entire testing and sorting process runs coherently, efficiently, and stably.

--why the solution is--

test & sort high-speed and stably, productivity can reach 53K/H.

rapid motion mode switching (position or speed) achieves high-precision motion control

250us EtherCAT synchronous period controls multiple nozzles to run up and down quickly and separately, efficiency can be promoted.

customized solution is valid, which means you can assign IO signals freely and expand control axes flexibly according to the specific needs.

compare to traditional PC + motion control card solution, this XPCIE1032H solution is more stable, with faster interaction speed, about 10% speed can be enhanced.

--how the solution is--

This solution uses Zmotion super-high-speed PCIe EtherCAT real-time motion control card XPCIE1032H.

XPCIE1032H cooperates with some key parts of wire bonder, like, executive structure, vision acquisition hardware, then high-speed and high-precision control can be realized, including quick data interaction. In this way, it ensures that key steps such as crystal picking, transportation, bonding, lamination, and solidification in the die-bonding process are completed with high speed and precision.

--why the solution is--

250us EtherCAT synchronous period achieves multi-axis high-speed and high-precision motion control.

torque control function controls the downforce when picking up and releasing the chip to prevent the chip from being crushed and deformed.

flexibly expand through EtherCAT, multi-axis linkage and multi-workpiece joint can be achieved, then production efficiency is improved.

convenient to install and easy to wiring.

core interaction is realized by real-time kernel MotionRT7, this instruction calling speed is faster 10 times than traditional PCI/PCIe cards, and entire device productivity can promote about 8%.

That's all, thank you for your reading.

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Zmotion Technology focuses on development of motion control technology and general motion control products, it is a national high and new technology enterprise. Due to its concentration and hard work in motion control technology, ZMOTION already become one of the fastest growing industrial motion control companies in China, and is also the rare company who has managed core technologies of motion control and real time industrial control software completely. Here, Zmotion provides motion controller, motion control card, vision motion controller, expansion module and HMI. In addition, there is one program software developed by Zmotion -- ZDevelop. It is a good choice for you to program and compile. And program through upper computer, there is PC manual.

Zmotion Technology provides motion control card, motion controller, vision motion controller, expansion module and HMI. ( more keywords   for Zmotion: EtherCAT motion control card, EtherCAT motion controller, motion control system, vision controller, motion control PLC, robot controller, vision positioning...)

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