In this 23rd CIIF, Zmotion will bring XPCIE high-speed real-time motion control cards and relative solutions that are shown in last news, including Zmotion high-performance x86 Windows real-time vision motion controller VPLC711 with you.

Develop motion control + vision motion once, then shorten development cycle and reduce hardware cost

Replace traditional "IPC + motion control card / PLC + vision software" automation solution

Interact data by motion control real-time kernel MotionRT7, the command calling speed is faster 10 times than traditional PCI/PCIe, then entire production can be up to about 10%  

In this CIIF, VPLC711 vision motion control real product will be displayed, and one integrated typical demo application solution will be shown. That is, you can feel how open IPC real-time soft controller / software PLC vision + motion control solution is on fair site. Zmotion always focuses on building faster, more precise and more intelligent innovative smart equipment on the basis of high additional value creating, in this way, more solutions for your specific needs.

motion control: 6-64 axes (pulse + EtherCAT bus)

vision: real-time kernel MotionRT7 is built in, the third party vision software also is valid

IN & OUT: 20 general inputs (10 are high-speed) and 20 high-speed outputs

multi-core parallel operation: process core tasks of automatic equipment in motion control and machine vision effectively

PSO: multi-dimensional position synchronous output PSO, precisely control dispensing and laser energy in the continuous processing process

Open IPC real-time soft controller / soft PLC: integrate motion control + machine vision solution flexibly

VPLC711-Video Description

--solution hardware--

VPLC711

--how the solution is--

Use XY linear motion platform, transfer device, feeding equipment and other core control modules , then match with Zmotion high-performance vision motion controller VPLC711.

VPLC711 supports multi-core parallel operation ability, which can process motion control and machine vision core tasks of automatic equipment effectively. Then, it ensures that some key steps in plug-in technology can be completed in high-speed and high-precision, such as, path planning, data interaction, element plug-in, cramp control, workpiece uninstall, etc.

--why the solution is--

250us EtherCAT synchronous period achieves multi-axis high-speed and high-precision motion control.

torque precisely controls the clamping force of the jaws to prevent workpiece damage or loosening.

flexibly expand through EtherCAT, multi-axis linkage and multi-workpiece joint can be achieved, then production efficiency is improved.

path planning can optimize movement trajectory of plug-in, promote plug-in efficiency and speed.

vision fly-shooting can trigger plug-in element to make camera take the photo instantly.

--solution showing--

--solution hardware--

VPLC711

--how the solution is--

Use dual-axis-direction rotary structure, piezoelectric injection valve, linear guide-rail slider and image processing system , then match with Zmotion x86 platform Windows real-time vision motion controller VPLC711 .

In addition, there is one specialized vision dispensing standard system software developed by Zmotion, it only needs to set some basic parameters in this dispensing software, and combines with image acquisition hardware, then it can rapidly achieve full-automatic 5-axis linkage dispensing project development and debug, and realize multi-axis joint auto-dispensing and high-speed data transferring. For traditional "motion control card + IPC + image processing system", it is hard to achieve data interaction in time, but for this solution, fast data interaction can be achieved to meet production requirements and to highly integrate software and hardware.

--why the solution is--

support EtherCAT bus, multi-axis joint high-speed dispensing can be achieved and then efficiency can be promoted.

support PWM, trigger valve switch directly and control dispensing precisely, no need extra controllers.

rich path editing function for curve and complex trajectory

reduce dispensing wasting (precise spraying), then reduce cost

vision correction with high accurate, various product placement positions are ok.

--solution showing--

--solution hardware--

VPLC711

--how the solution is--

Use SCARA robot, flexible feeding system, image processing system and other core control components , then match with Zmotion x86 platform Windows real-time vision motion controller VPLC711 .

VPLC711 has multi-core parallel computing capabilities and can efficiently handle core tasks of automation equipment such as motion control and machine vision. This ensures that in the loading station, the SCARA robot can complete key steps such as attitude adjustment, visual correction, and precise loading with high speed and precision. Compared with the traditional "PC + Windows + machine vision + motion control card" solution, it solves the problems of high cost, cumbersome wiring and low data interaction rate caused by multiple sets of hardware configurations.

--why the solution is--

support high-speed and high-precision trajectory approximation function to ensure smooth displacement control of the robot.

support multi-path planning function: robot trajectory interpolation, joint motion, linear motion, circular motion, arching motion, etc.

integrated rich functions: motion control, communication connection, IO manage, machine vision, etc., they can cover most of robot application requirements.

high flexibility and generality: support 30+ robot model control algorithms, for example, SCRAR, Delta, 6-joint, coordination, etc.

support axis control expansion function: other axes of hardware resources in one controller can be used for other auxiliary motions, hardware cost can be saved.

--solution showing--