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EtherCAT Edge Programmable Industrial Controller Made in China Zmotion -- ZMC432H

Release time :2023-07-25 15:09 Author:Zmotion Editor Number of hits :25620


EtherCAT edge programmable industrial controller is one of key elements for industrial internet. Edge motion controller combines with rich motion control functions , and it supports real-time data acquisition, data processing and local calculation. Its high flexible programmability and outstanding motion control performance bring a huge market potential, that is, there are more possibilities to meet all kinds of needs of motion control in industrial internet area. At the same time, edge programmable industrial controller becomes the core control part to achieve intellectual manufacture and high-effective stable production for enterprises.

Here, to offer better industrial service and automatic solutions, Zmotion has launched one edge programmable industrial controller ZMC432H for meeting requirements in real applications.

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ZMC432H is one EtherCAT motion control edge controller made in Chinese Zmotion, and it is also one software and hardware controller. This EtherCAT edge programmable controller ZMC432H is an independent motion controller, and its motion control interfaces are compatible with EtherCAT bus and pulse . For motion control, there are up to 32 axes. In addition, Zmotion remote display function is valid in ZMC432H, that is, it provides network configuration display to real-time watch and modify parameters.

As it can be seen from the above ZMC432H, it is with rich hardware interfaces to meet multiple control modules. Then, in industrial control area, application requirements for high stable motion control and real-time data acquisition can be realized easily.

Next, let's see specific property of ZMC432H interfaces.

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  1. 24 general inputs and12 general outputs (4 are high-speed inputs and 4 are high-speed outputs)

  2. 2 analog inputs (AD) and2 analog outputs (DA). Analogs can be read and output to watch and control all kinds of physical and process variables.

  3. 610MHz pulse outputs and encoder axis interfaces, then precision motion control and real-time position measurement can be achieved.

  4. support multiple real-time motion control functions, such as, visual fly-shooting, multi-dimensional PSO (position synchronization output), high-speed position latch, multi-axis synchronous running , etc.

  5. there are rich communication interfaces to be used for communicating with external equipment to interact data and control signals, flexible system integration and cooperative operation can be realized.

  6. IO hardware resources can be expanded to4096 isolated inputs and 4096 isolated outputs at most through ZCAN and EtherCAT expansion modules.

  7. support power failure detection and power failure storage, and there are all kinds of program encryption methods to effectively prevent system abnormal, protect file data of project and promote system stability.

ZMC432H provides one-stop-shop solutions for intellectual manufacture industrial internet users to achieve interconnection between production devices , which means internal data can be shared and interacted fully. In this way, production process is optimized to flexibly meet market's requirements.

There is one solution example , please refer to below framework showing.

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It covers general motion control engine and real-time kernel MotionRT, and we can program through PC side IDE RTSys (original environment: ZDevelop). That is, in one single hardware platform, it can achieve integrated control to reduce costs and promote system stability and safety.

  1. 32 axes EtherCAT bus control, with 1ms refresh cycle

  2. 6 10MHz high-speed differential pulse outputs, hybrid interpolation of bus axes and pulse axes is valid

  3. come with inputs and outputs, analog inputs and analog outputs

  4. RS232/RS485 can be connected to instrument, sensor, etc.

  5. EtherNET can be connected to MES, cloud platform.

  6. Linux system can be configured to realize differentiation in process development.

  7. hardware core element in ZMC432H is made in China, including motion control kernel "runtime" software "MotionRT", it is researched and developed by Zmotion. PC side IDE RTSys is optimized on the basis of ZDevelop, which is more convenient and with more functions.

Then, know about the program development software -- RTSys (ZDevelop)

RTSys is a development software that integrates with machine vision and motion control researched by Zmotion , and no need to install it. In addition, RTSys is one industrial software with IDE development environment made in China.

RTSys (ZDevelop) supports RTBasic (ZBasic), RTPLC (ZPLC), RTHMI (ZHMI) and machine vision RTVision (ZVision) second-development , including hybrid programming. There are many functions, real-time simulation, online tracking, diagnose and debug, etc., then rapidly help you realize vision positioning, vision measurement, vision recognition, vision detection of intelligent equipment, and achieve complex motion control system development.

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ZMC432H EtherCAT edge programmable industrial controller is made for market's requirements.

Therefore, the exact applications can be robot, electronic semi-conductor equipment, dispensing equipment, non-standard equipment, printing and package, lithium new energy, medical devices, assemble line, etc.

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Zmotion Technology focuses on development of motion control technology and general motion control products, it is a national high and new technology enterprise. Due to its concentration and hard work in motion control technology, ZMOTION already become one of the fastest growing industrial motion control companies in China, and is also the rare company who has managed core technologies of motion control and real time industrial control software completely. Here, Zmotion provides motion controller, motion control card, vision motion controller, expansion module and HMI. In addition, there is one program software developed by Zmotion -- ZDevelop. It is a good choice for you to program and compile. And program through upper computer, there is PC manual.

Zmotion Technology provides motion control card, motion controller, vision motion controller, expansion module and HMI. ( more keywords   for Zmotion: EtherCAT motion control card, EtherCAT motion controller, motion control system, vision controller, motion control PLC, robot controller, vision positioning...)

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