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XPCIE1028 | Zmotion PCI Express Real-time Control Card For High-speed Vision Screening Machine

Release time :2023-06-15 15:37 Author:ZMotion Editer Number of hits :56653


Brief Introduction

XPCIE1028 is the PCI Express® bus motion control card launched by Zmotion. Generally, it cooperates with Zmotion MotionRT7 real-time kernel, then, motion control needs required by high-speed vision screening machine applications can be met highly.

This XPCIE1028 PCI Express bus motion control card supports many advanced motion control functions and IO control functions, such as, position latch, multi-dimensional high-speed hardware position comparison output PSO, synchronous follow, precision triggering, etc.


XPCIE1028 Motion Control Card Introduction

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XPCIE1028 motion control card is a kind of new type XPCIE bus control card that is used for high-speed vision filter. It can control multiple step motors or digital servo motors.

XPCIE1028 motion control card can be applied in many functional applications, multi-axis point to point motion, interpolation, trajectory planning, handwheel control, encoder position detection, IO control, position latch, etc.

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XPCIE1028 Motion Control Card Functions

  1. support electronic cam, linear interpolation and other motion control functions.

  2. there are 28+2 general inputs and 32+2 general outputs. Among them, 8 inputs are in high-speed and 16 outputs are in high-speed.

  3. there are 4 pulse outputs on board, and one is specified pulse axis interface ( differential pulse output + encoder feedback)

  4. support 8 high-speed latch inputs, which can record turntable material incoming position.

  5. up to 16 channels of precise output, hardware position comparison output, high-speed output of machine vision flying shot detection and screening air blowing, which can be allocated according to needs.

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XPCIE1028 control card achieves high-speed vision filter function




XPCIE1028 Motion Control Card Application in Vision Screening Machine

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XPCIE1028 motion control card is a PCI Express® bus motion control card specially designed by Zmotion Technology for high-speed visual screening equipment. It has built-in rich I/O and communication interfaces, which can easily communicate with visual screening machines. Importantly, it is very suitable for full-automatic CCD optical screening machines that is with 12 cameras + multiple high-speed blowing ports .

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high-speed vision bolting machine


As mentioned before, XPCIE1028 motion control card is with 8 high-speed inputs and up to 16 high-speed hardware position comparison outputs, it can easily realize a variety of real-time motion control and high stability required by visual screening machines such as visual fly-shooting and high-speed, precise trigger control.

It supports pulse output + encoder feedback, which can realize the rotation of the turntable, and record the real-time measurement position of the encoder in real time, then control the equipment more precisely.

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Hardware solution 1 of XPCIE1028 on optical bolting mill (8 cameras + 8 material-arrange)

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Hardware solution 2 of XPCIE1028 on optical bolting mill (12 cameras + 4 material-arrange)




Motion Control Screening Debugging Equipment | Complete & Easy to Use

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material arrangement configuration

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camera configuration

For the application of the XPCIE1028 motion control card in the fully automatic CCD optical screening machine, Zmotion provides a complete special screening machine debugging software, which can achieve a maximum IO trigger detection speed of 18000pcs/min. And only simple parameter settings are required. Camera and vision processing software are matched, fully automatic CCD visual screening can be rapidly realized, in this way, it can shorten the development cycle and reduce development costs.


Motion Control Screening Debugging Parameters Description
  1. reserve 1-12 camera output No., and each camera can set the output port, trigger time and other parameters independently.

  2. reserve 1-8 air blowing output No., and each solenoid valve can set the output port, trigger time and other parameters independently.

  3. screening of incoming materials -- setting of maximum and minimum values;

  4. motor parameters setting, which is convenient for users to freely configure parameters according to different models.

  5. object detection stores thousands of sets of trigger data to ensure the efficiency and accuracy of incoming material detection records.

  6. each camera stores hundreds of sets of trigger data to improve the efficiency and stability of visual processing.

  7. intelligent data detection, counting of qualified parts, unqualified parts, material loss, material blowing by mistake, etc.


Zmotion XPCIE1028

The outstanding performance of the XPCIE1028 real-time motion control card in the visual screening machine, as well as the unique advantages of motion control technology, products and services, then the advantages of differentiation is optimized. In short, Zmotion XPCIE1028 motion control card helps production-oriented enterprises break through the fierce industry competition.






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Zmotion Technology focuses on development of motion control technology and general motion control products, it is a national high and new technology enterprise. Due to its concentration and hard work in motion control technology, ZMOTION already become one of the fastest growing industrial motion control companies in China, and is also the rare company who has managed core technologies of motion control and real time industrial control software completely. Here, Zmotion provides motion controller, motion control card, vision motion controller, expansion module and HMI. In addition, there is one program software developed by Zmotion -- ZDevelop. It is a good choice for you to program and compile. And program through upper computer, there is PC manual.

Zmotion Technology provides motion control card, motion controller, vision motion controller, expansion module and HMI. ( more keywords   for Zmotion: EtherCAT motion control card, EtherCAT motion controller, motion control system, vision controller, motion control PLC, robot controller, vision positioning...)

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